Process Improvement services

Mosden Consultants Limited can help to identify inefficiencies in the production process. Using a range of assessment techniques, we provide experienced advice to optimise productivity and identify future improvement opportunities.

Inability to meet lead-times can result in increased hours and higher delivery charges, as well as the possibility of not meeting scheduled project times. By applying lean manufacturing processes, Mosden Consultants Limited will ultimately help reduce defects, rejects, scrap – decreasing manufacturing time. Ensuring the delivery of a repeatable, consistent quality product – delivered on time to the end user.

An enhanced process maximises employee motivation and satisfaction whilst guaranteeing a standard procedure that will run as designed, with new issues being quickly identified and resolved.

Services include:

Process Auditing

Process auditing is aimed at evaluating and improving the efficiency and effectiveness of production processes. This systematic examination involves the assessment of various stages of production to ensure that they comply with established standards and regulations. By identifying areas for improvement, process audits help manufacturers to minimise waste, enhance product quality, and optimise resource utilisation. Furthermore, these audits will foster a culture of continuous improvement, empowering your teams to implement best practices and adopt innovative solutions that drive operational excellence and competitiveness in the marketplace.

Standard operating procedure alignment

Standard Operating Procedure (SOP) alignment is crucial in the manufacturing sector, ensuring that all processes adhere to established guidelines for consistency and quality. In reality most operators will amend process to the style and way of working they feel is easiest and quickest but while this works for the individual, this could lead to overall team inefficiency, by realigning SOPs with operational practices, manufacturers can minimise errors, enhance the overall productivity, and ensure compliance with regulatory requirements. This alignment not only aids in streamlining operations but also fosters a culture of continuous improvement, where feedback loops can be integrated to refine processes further. Ultimately, effective SOP alignment serves as a foundation for achieving excellence in manufacturing, enabling companies to respond swiftly to market demands while maintaining high standards of quality.

Improvement project management

Mosden Consultants Limited can manage your Process Improvement projects. No matter the size, large or small will be completed to a timescale and budget agreed with minimal fuss or disruption to your business.

We have years of experience in delivering practical cost saving changes to processes, equipment usage optimisation, space saving and numerous other applications with a quick return of investment    

Expert Mentoring

Mosden Consultants Limited offers a Process improvement mentoring service to the manufacturing sector for enhancing the efficiency, quality, and overall productivity of your managers and other employees. Having a experienced mentor that have worked in a manufacturing environment that can be called upon for their deep understanding of best practices and innovative approach to process improvement, this collaborative approach not only fosters a culture of continuous improvement but also empowers employees to identify and resolve issues proactively. As mentors share their insights and experiences, teams gain valuable skills that contribute to streamlined operations, reduced waste, and increased competitiveness in the ever-evolving manufacturing landscape.

Workshop training 

Mosden Consultants Limited offers a workshop to demystify process improvement techniques and simplify the complex nature of process improvement.

From our experience, process improvement can get bogged down with the large number of over complicated techniques, it's one thing to know the difference between DMIAC, 5S, agile, six sigma, lean etc but creating a culture of improvement that everyone can use in practice is incredibly difficult, remember it should company wide process not just a management tool. We have developed a practical set of methods based on the ones listed above but it is aimed at letting anyone gain confidence to make recommend an improvement by though data, practicality and return of investment.       

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